Ultra Precision Lightweight Diamond Turning Machine Single Point Diamond Lathe LT-MTC250

Description:

The ultra-precision single-point diamond turning machine (UP-turning machine) MTC 250 (Micro Turning Center) has a lightweight construction with moving parts, so that the machine axes can be used in dynamic mode (slow tooling). This machine is our standard machine with a minimum footprint, a travel of 250 mm in the X- and Z-axes and a machining range of up to 500 mm in diameter. The MTC 250 has a bed made of T-shaped natural granite. The X- and Z-axis guides and the housing of the spindle are also made of granite. Both guides and the optional B-axis use hydrostatic (oil) bearings. The spindle uses air bearings and is mounted on the X-axis guide.

Features:
Hydrostatic (oil) bearings
Granite bed
Active machine leveling and active vibration isolation system
Form measurement system
Integrated tool measurement system
Process camera
Surface tolerance < 150 nm within 100 mm diameter
Roughness: < 2 nm

Applications:
1. Optical Component Manufacturing
Infrared (IR) & Laser Optics – High-precision machining of ZnSe, Ge, and Si lenses for thermal imaging and CO₂ laser systems.
Freeform & Aspheric Lenses – Ultra-smooth finishing for advanced camera lenses, VR/AR optics, and telescope mirrors.
Diffractive Optical Elements (DOEs) – Micro-structuring for beam shaping and holographic applications.

2. Aerospace & Defense
Aircraft Windows & Sensor Domes – Diamond-turned IR-transparent materials (e.g., sapphire, chalcogenide glass).
Gyroscopes & Inertial Guidance Systems – Micron-level accuracy for hemispherical resonators and laser gyro components.
Missile Seekers & Night Vision Optics – Ultra-low roughness surfaces for high-performance IR optics.

3. Medical & Scientific Instruments
Endoscope Lenses & Micro-Optics – Sub-micron form accuracy for minimally invasive surgical tools.
X-ray & Synchrotron Optics – Mirror surfaces with <1nm roughness for high-energy beam focusing.
Lab-on-a-Chip Microfluidics – Precision micro-machining of polymer molds.

4. Automotive & Consumer Electronics
LiDAR Lenses & Sensors – Mass production of aspheric collimators for autonomous vehicles.
Smartphone Camera Lenses – Mold inserts for glass/polycarbonate hybrid optics.
LED & Projector Optics – TIR lenses and light guides with nano-scale surface finishes.

5. Specialty Industrial Components
Mold Inserts for Injection Molding – Master dies for replicating plastic lenses with optical-quality surfaces.
Precision Bearings & Mechanical Parts – Ultra-roundness machining of ceramic/metallic rotational components.
Quantum Computing Hardware – Superflat substrates for qubit mounting surfaces.